We awoke early at the Bardstown
Hampton Inn and went to the lobby for a nice breakfast. There were eggs,
biscuits, bacon and a good selection of fresh fruit. We took a drive around Bardstown as we left enjoying
the beautiful small historic town. It is impressive that the buildings there
are mostly original but all are now occupied by interesting small local shops
that attract locals and tourists to the restaurants, coffee shops and antique
stores. There is an area just outside of town with strip malls and chain
restaurants but the downtown area of Bardstown has remained a vibrant historic
community. People in Bardstown are
very friendly, knowing the importance of tourism to their economy. Even the air
in Bardstown
smells great. As the wind direction changes, the aroma of fermenting grain
wafts through the town adding to the atmosphere of the town.
As we left town, we stopped at the Subway near the Hampton Inn
and bought two 6” Black Forest Ham subs for lunch. Since Subway has the buy one, get one free deal
this month, we had our lunch for both of us for $3.75.
We arrived at Barton's
1792 Distillery before they opened at 9 am. We like
the 1792 bourbon even though it has more rye in the mashbill than we typically
like. It is reasonably priced and is very good for sipping or mixing in juleps
or old fashioneds. A group of about 10 people had assembled in time for the
first tour by 10 am. We opted to not take a tour this time since we had a
private tour when we visited Barton's in March 2011. When we were at Barton's
three years ago, Mary, Emily and I were the only ones there for a tour so we
had a private walk through the plant. At that time, we were impressed with the
variety of products that are produced or bottled in Bardstown thanks to
Barton's role in their parent company, Sazarac. This year, we walked around the gift shot, took some
snapshots and left for the Willett Distillery nearby.
The Willett Distillery is on Loretto Road just
a mile or so from Heaven Hill’s Bourbon Heritage Center. When we arrived a
little before 10 am, there were a number of people gathering in the parking
lot. We learned that a group of
officials from the bourbon industry were meeting at Willett on Friday. We browsed the gift shop at Willett and
arranged for our tour of the distillery.
Two other couples were on the tour with us.
While we were admiring the still, the master distiller came out
to meet us. He got each of us a glass
and drew a generous sample of “white dog” from the still’s try box. We were very hesitant to sample the unaged
fresh whiskey since we have had white dog in the past and found it to be rough
and unpleasant causing an intense burn in the mouth, through and stomach.
We were surprised, however, that the white dog from Willett was actually very pleasant despite being about 130 proof. When asked why the Willett white dog was so much easier to drink than other distilleries’ raw product, the distiller said that the water, mashbill and the slow distillation process all contribute to the pleasant nature of the unaged white dog.
We were surprised, however, that the white dog from Willett was actually very pleasant despite being about 130 proof. When asked why the Willett white dog was so much easier to drink than other distilleries’ raw product, the distiller said that the water, mashbill and the slow distillation process all contribute to the pleasant nature of the unaged white dog.
We looked out at the small lake at Willett where the limestone
water used to make the bourbon and rye whiskey is stored. In addition, water from this lake cools the
condensing spirits in the final stages of distillation.
After leaving the still area, we saw where new white oak barrels
are filled with over 50 gallons of white dog that will age in one of Willett’s
rickhouses. Willett uses barrels made by
Independent Stave Company. We learned that barrels made in Lebanon,
Kentucky have band rivets stamped with a K or Y. Those barrels made by Independent Stave
Company’s Lebanon, Missouri factory have rivets marked with an M or O. Our guide told us that spirits are taxed
based on the quantity of liquid added to the barrels at the beginning of the
aging process. This is significant since
spirits given a long aging may lose half of the quantity by the time the barrel
is emptied and bottled. Over 60% of the
cost of a bottle of bourbon is tax.
Once filled, the barrels have a popular bung hammered into place
to seal the cask. If the barrel will be
stored in the rickhouse adjacent to the filling it is rolled to the rickhouse on
a set of steel rails. Otherwise it is
trucked to one of Willett’s nearby rickhouses for aging.
Willett’s rickhouses have barrels with a variety of logos
depending on the DBA that the company was using at the time the spirit was
casked. Some barrels are identified as
Willett but others were labeled as Kentucky Bourbon Distillers. Until somewhat recently, spirits marketed by
Willett were made by other distilleries.
Now the family owned distillery makes all of their spirits at the
Bardstown distillery.
After leaving the rickhouses, we returned to the visitor center
for a sampling of Willett’s products. The
first thing we tried was Johnny Drum Bourbon. This is a great value
bourbon selling at retail for less than $15 for a 750 ml bottle. However, the bourbon is quite good although a
little too high in rye for our tastes. It would be an excellent mixer where the
rye would come through the tastes of the mixers well. We also tasted the Noah’s Mill and Rowen’s Creek Bourbons, both of which were very good. Willett’s signature product, the Willett Pot Still Reserve was excellent in our opinion.
This is a wheated bourbon and lacked the peppery taste of high rye
mashbills. Like other Willett products,
the Pot Still Reserve is attractively priced and is a good value. Willett also makes a few rye whiskeys that are each well reviewed.
The drive to Maker’s
Mark Distillery in Loretto, Kentucky was only about a 20
minute drive from Willett. We took
advantage of the drive to eat our sub sandwiches that we purchased that
morning. When we arrived at the
distillery we were shocked to learn that the parking lot was filled. Tour groups of 25-30 people were leaving the
visitor center every 15 minutes. We
learned that the wait for a tour was over an hour so we decided to not tour on
this trip. I suppose the recent increase
in the popularity of bourbon, the holiday weekend and the beautiful weather all
combined for bringing large crowds to the large distillery.
We had toured Marker’s Mark several time in the past so we didn’t
feel that we would miss anything by not taking the tour this time. We enjoy Maker’s Mark since, as a wheated
whiskey, it has a sweet flavor with no burn.
Maker’s Mark also mixes as well as it goes as a sipping whiskey. They also make a double aged product, Maker’s Mark 46 that, after aging several years in a new white oak barrel, is
recasked in a French oak barrel where it goes through a second again. We actually prefer the regular Maker’s Mark
but both are quality bourbons. Emily and
I are both registered as Maker’s Mark Ambassadors. As such, we receive cards, offers and gifts
from the distillery several times a year.
In addition, our names have been placed on a barrel of aging Maker’s
Mark. We can monitor our barrel’s aging
process with our ambassador log in and will be invited to the distillery to
participate in opening our barrel and will be able to purchase bottles for
bourbon from our barrel.
Upon leaving Maker’s Mark, we took the short drive to Lebanon, Kentucky. We drove along a beautiful small stream that
flowed down riffles over limestone shelves.
When we arrived at Limestone
Branch Distillery, we were met by owner and distiller,
Steve Beam.
Steve comes from a long line of bourbon royalty on both sides of his family. His mother was a Dant, descended from J. W. Dant who settled in Kentucky’s Cumberland Gap area in the 1830s making whiskey in a log still with a copper pipe. The Dant Distillery made a number of whiskey brands including J. W. Dant and Yellowstone. The Dant Distillery even produced and sold whiskey during prohibition for “medicinal purposes” only. Steve’s bourbon ancestry on his father’s side goes back to Jacob Boehm, great grandfather of Jim Beam. Jacob started distilling operations in Kentucky in 1795 after immigrating from Germany. In that time, members of the Beam family have been represented in nearly every Kentucky distillery.
Steve comes from a long line of bourbon royalty on both sides of his family. His mother was a Dant, descended from J. W. Dant who settled in Kentucky’s Cumberland Gap area in the 1830s making whiskey in a log still with a copper pipe. The Dant Distillery made a number of whiskey brands including J. W. Dant and Yellowstone. The Dant Distillery even produced and sold whiskey during prohibition for “medicinal purposes” only. Steve’s bourbon ancestry on his father’s side goes back to Jacob Boehm, great grandfather of Jim Beam. Jacob started distilling operations in Kentucky in 1795 after immigrating from Germany. In that time, members of the Beam family have been represented in nearly every Kentucky distillery.
Steve could not have given us a warmer reception. He greeted us as if we were family and made
us feel welcome at Limestone Branch. Steve
took us through his small but efficient operations where he produces excellent
moonshine whiskey. Steve’s basic recipe,
T. J. Pottinger Sugar Shine is
a 100 proof spirit that is made from 50% corn and 50% sugar to yield a
moonshine that is 50% alcohol. Unlike
some distillers, Steve doesn’t cook the corn mash, telling us that the sugar
contributes to all of the alcohol production in his moonshine and that the corn
only provides flavor and complexity. He
showed us the mash fermenting in the oak barrels in his distillery some of
which had a portion of blue corn in the mash to explore other possibilities for
the spirits.
Steve showed us his stills including the copper pot still where
he makes the basic moonshine recipes that have been passed down for generations
of moonshiners in Kentucky and the surrounding states. He also showed us the still where Tim Smith makes his Climax Moonshine. Steve has mentored Tim
in his conversion from an illegal moonshiner to a legal distiller of corn
whiskey. Tim and Steve were featured in
several episodes of the Discovery Channel television show, Moonshiners. Steve took great pains
to help Tim negotiate the complex laws, regulations and procedures surrounding
liquor production. Tim named his
moonshine for his home community of Climax, Virginia.
After a demonstration of the stills, Steve showed us how he
blends fruits into the moonshine for his strawberry, cherry and blackberry
moonshine. He also ages some of the
moonshine in used bourbon barrels to give the moonshine a hint of bourbon
flavor and color. We were anxious to go
to the tasting room where Steve treated us to a sample of the T. J. Pottinger Sugar Shine. Like other moonshine we sampled on the trip,
we expected it to be harsh and rough. My
previous experience with drinking moonshine could be likened to swallowing a
porcupine. However, the T. J. Pottinger’s Sugar Shine was
easy to drink and had a pleasing corn taste.
The shine tingled the tongue and warmed all the way down. We liked the apple pie and blackberry flavors
but were intrigued with the Moon Pie Moonshines. We were skeptical of a moonshine flavored
like Moon Pie, especially since chocolate, vanilla and banana options were
available. Steve uses natural flavors
like cacao and Madagascar Vanilla to give the moonshine a great Moon Pie taste. We were convinced that Moon Pie Moonshine was
a hit.
We went to the gift shop and purchased a bottle of T. J.
Pottinger’s Sugar Shine and a Mason jar of Chocolate Moon Pie Moonshine. Steve signed both of our purchases for us as
we chatted. It was obvious that Steve
Beam’s connection to the bourbon industry is not just from his family heritage
in Kentucky bourbon. He obviously has a
love of what he does and a desire to produce the highest quality product he can
make. Being a craft distiller, he is
very connected to his customer base and knows the importance of putting the
hard work into his spirits. As we were
leaving, Steve wished us well and gave us directions to Independent Stave
Company nearby.
As we walked from the parking lot of Independent Stave Company, we saw a sign that the factory was closed this afternoon for
the Easter weekend. However, we were
still able to take a tour of the plant.
In fact, the tour of the factory was probably better with production
stopped since we were better able to see the machinery used to produce the
barrels that store bourbon and many other products. We were prohibited from taking photos or
videos in the factory since the company didn’t want overseas manufacturers to
obtain information on the mechanisms to produce water tight oak barrels.
Most barrels made by Independent Stave Company are the typical
53 gallon white oak barrels that are used by the bourbon distillers in the
area. ISC barrels from their Lebanon,
Kentucky or Lebanon, Missouri factories are used by nearly every US bourbon and
whiskey maker. One notable exception are
the Brown-Forman companies (Jack
Daniels, Canadian
Club, Woodford
Reserve) who use barrels from the Brown-Forman cooperage. Bourbon isn’t the only thing stored in ISC
barrels. Used bourbon barrels often go
to Scotland for aging Scotch or to Tennessee for whiskey. Used bourbon barrels are even used on Avery Island, Louisiana to age Tabasco Sauce.
Independent Stave Company receives white oak logs which are
quarter sawn and cut to length for barrel staves. The rough staves are placed to the radius of
the barrel and tapered to the correct profile.
The staves are arranged in temporary hoops by expert coopers who then
send the barrels to a steaming area for about 40 minutes to soften the staves
in preparation for bending. After coming
out of the steam chamber, powerful hydraulics are used to pull the staves
together tightly. The temporary hoops
are replaced by six steel hoops that will hold the staves tightly. Rivets connect the hoops at the stave where
the bung will be located.
The barrel heads are assembled from white oak planks and held
only by the friction of tongue and groove joints. No glues or adhesives are used in making a
barrel. The heads are cut to the
circular shape to fit in the barrel to make a watertight seal.
Once assembled, the barrels are passed through a natural gas
flame to char the inside of the barrels.
Each bourbon manufacturer has unique specifications for their barrels
but most want a number 3 or number 4 char which are the deepest burn levels
available in the barrels. The barrel
heads are charred with a wood fire fueled by scraps of wood from other
processes at the factory.
A bung is drilled into the barrels so product can be added then
the barrels are pressure tested to assure that there are no leaks and that the
casks are watertight. Since bourbon is
taxed when it enters the barrel, distillers want to make certain that the
precious spirits do not leak from the barrel.
Perhaps the most impressive thing about the production at
Independent Stave Company is the full utilization of everything that enters the
factory. Waste bark from the logs and
sawdust from cutting and shaping goes to make hardwood mulch that is sold by
the factory. Scraps of wood fuels the
charring of the barrel heads. Excess
wood scrap is given to employees for kindling in their wood stoves at home. End users of the barrels often return
damaging or leaking barrels to ISC for repair.
We had an excellent visit to Independent Stave Company and will
plan to come by again when we are in the area to see the plant in operation.
We headed to Danville,
Kentucky to tour Wilderness Trace Distillery there. Danville is another interesting little Kentucky town, in some part
because of Centre
College. As a small
liberal arts college, Centre College has an excellent academic and service
reputation. The presence of the college
in the town gives it a literate and youthful feel. Like Bardstown, Danville has any small shops and eateries in the historic old buildings for
students and the community to enjoy.
We were met at Wilderness Trace Distillery by
master distiller, Shane Baker who gave us a tour of the facility. The parent company is a biotech company that
has been a producer of industrial ethanol as well as Neutral Grain Spirits for
other distilleries. In addition, they
produce, store and archive yeast strains for many distilleries. Wilderness Trace has been making their own
brands only a short time.
Shane showed us the fermentation areas and the production
stills. Unlike many distillers who use
natural gas flame or steam to power their stills, the stills at Wilderness
Trace are powered by hot water. Shane
says that this gives a more controlled heat that produces a more consistent
spirit. Since the company’s roots are in
biotechnology, the atmosphere at Wilderness Trace seemed to have a more
scientific feel than the production at other craft distilleries.
After touring the facilities, Shane took us to the tasting room
where we sampled their Blue Heron Vodka. They make the vodka
from locally grown wheat and distil the spirits to 190 proof before diluting
down to 80 proof. Unlike other rums
which are made from fermented cane sugar, Wilderness Trace Harvest Rum is made by fermenting molasses made in Winchester, Kentucky
from locally grown sorghum. Following
distillation, the rum is briefly aged in used bourbon barrels for color and
flavor. Wilderness Trace has started
making their Settler’s Select Bourbon by the sweet mash process.
Most bourbon is made with the sour mash process in which a small
quantity of mash from a nearly mature mash is added to a newly started
mash. This “set back” gives a sour
flavor to the mash and creates an environment that is favorable to certain
fermenting microbes. No set back is
added to the mash for Settler’s Select Bourbon making the mash less sour and a
higher pH that permits different fermentation microbes.
Although it will be some time before Settler’s Select Bourbon
will be available, Shane promised to reserve a bottle from one of the first
barrels for us. It will be interesting
to compare the sweet mash bourbon to the traditional sour mash bourbons.
We had originally planned to spend Friday night in Danville then
to go to Wild
Turkey and Four
Roses on Saturday. Since
it was only 3 pm, we considered our options.
We kept thinking about how crowded Maker’s Mark was at 11 am and how the
pretty the holiday weekend was. We
figured that the two large distilleries we had planned to visit would be very
crowded on Saturday. The decision to
come back home on Friday night was an easy one.
We thought we would visit Barrel House Distillery in Lexington then meet
up with Emily and Ian for dinner before coming home.
We made the mistake of attempting to come into Lexington on
Nicholasville Road. What a
nightmare. Traffic on Nicholasville Road
at rush hour is crazy. It took us
forever to get from Nicholasville to Barrel House Distillery. We were certain that we
would not make it by the 5 pm closing time at the distillery but we eventually
pulled into the parking lot at 4:50 pm.
Barrel House Distillery is located just off Old Frankfort Pike
near the McConnell Springs Historic
Site. Although the front door was
closed, we were beckoned inside by operations manager, Noah Brown. Noah was manipulating the temperature of the
copper pot still as he monitored the alcohol level of the spirits coming out of
the condenser. As he worked the still,
he told us about Barrel House’s spirits and plans for the distillery’s
future. As with other startup
distillers, unaged spirits are being produced and sold while the aged products
are being stored.
Noah looked like a moonshiner of generations ago as he turned the gas flame up and down under the still and took a tiny sip of the moonshine as the still operated. Once the still was running to his satisfaction, Noah took us into the visitor center for a sample of their products. Oak Rum is aged in used bourbon barrels to impart a woody flavor and an amber color to the rum. The Pure Blue Vodka is a nice sweet clear vodka made from Kentucky corn and water. Barrel House’s Devil John Moonshine is named for one of the owner’s relatives who was a Civil War veteran and moonshiner. The bourbon being made by Barrel House is aging and isn’t yet ready to be bottled and sold.
Noah looked like a moonshiner of generations ago as he turned the gas flame up and down under the still and took a tiny sip of the moonshine as the still operated. Once the still was running to his satisfaction, Noah took us into the visitor center for a sample of their products. Oak Rum is aged in used bourbon barrels to impart a woody flavor and an amber color to the rum. The Pure Blue Vodka is a nice sweet clear vodka made from Kentucky corn and water. Barrel House’s Devil John Moonshine is named for one of the owner’s relatives who was a Civil War veteran and moonshiner. The bourbon being made by Barrel House is aging and isn’t yet ready to be bottled and sold.
The vodka and rum were very nice and had a pleasant flavor. Neither of us cared much for the Devil John
Moonshine. It was very reminiscent of
moonshine whiskey made in the hills and hollows of Appalachia generations
ago. It was a little rough for our
tastes. Mary purchased a jar of cherries
preserved in Devil John Moonshine to put in Emily’s Easter basket.
We got back on New Circle Road after leaving Barrel House and
drove to Harrodsburg Road where we went to the Liquor Barn. We bought a bottle of Buffalo Trace
Bourbon Cream for Gran and some Johnny
Drum for one of Mary’s work friends.
As we were leaving the parking lot of Liquor Barn, Emily called
to tell us that Butt
Rubb’In Barbecue was closed. We
really like the brisket there and hope that they are closed for the weekend and
that they will be back open again soon.
Since traffic was bad and Emily & Ian were already out, they
suggested German food at Marikka’s
Restaurant across Southland Drive from Butt Rubb’In. We started with appetizers of Kartoffelpuffer
which are excellent potato pancakes.
Mary and Ian had large servings of goulash. Emily had Rahmschnitzel which is a breaded
veal cutlet covered in a creamy sauce and served with fried potatoes and green
beans. I had Jaegerschnitzel which is a
pork cutlet with mushrooms served with red kraut. Everyone enjoyed the meal.
We enjoyed seeing Ian & Emily for the meal and look forward
to them coming home for Easter in a couple of days. We left Lexington at 7 pm and arrived back at
home by 9:30. We were both tired and
turned in to rest. Today, like the other
days of the trip, was beautiful, sunny and warm. We were very fortunate to have had such great
spring weather for our trip.
Although we were unable to visit all of the distilleries on the Kentucky Bourbon Trail and the Craft Spirits Trail, we were able to stop by most of them. We will plan another trip to the area soon to visit the ones we were unable to visit this week.
Although we were unable to visit all of the distilleries on the Kentucky Bourbon Trail and the Craft Spirits Trail, we were able to stop by most of them. We will plan another trip to the area soon to visit the ones we were unable to visit this week.
View Larger Map